When an OEM brings a new composite component to market, the journey from initial concept to full-scale production requires careful planning and technical expertise. A well-structured development process ensures smooth scaling, reliable quality, and long-term manufacturing success.

The process typically begins with a design and feasibility review. Engineers evaluate materials, tolerances, potential stress points, and the best manufacturing method—autoclave, out-of-autoclave, infusion molding, Light RTM, compression molding, or wet layup vacuum-back. From there, production tooling is engineered to support repeatable and cost-effective manufacturing.

Once prototype tooling and sample parts are produced, the manufacturing team evaluates cure schedules, resin flow behavior, layup strategies, and finishing requirements. This stage is crucial for establishing standard work instructions and quality checkpoints.

After validation, production ramps up with documented processes, controlled material handling, and repeatable QA steps. Over time, tooling maintenance, process adjustments, and ongoing collaboration ensure each part continues to meet OEM specifications.

A strong composite manufacturing partner is more than a vendor—they’re an extension of the OEM’s production team, guiding every stage from prototype to long-term manufacturing stability.